buddy of mine is getting some reinforcement done...

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PDX Cabby
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buddy of mine is getting some reinforcement done...

Post by PDX Cabby »

heres stage 1:
Some have heard, but all must know... I creep ever closer to the elusive $60K $1500 car.

The problem:
After 10 years of pizza delivery duty (original owner is a good freind, I was one of first to ride in the car after it was originally purchased in April 1984 and I am the second owner) and another 10 years of even worse abuse at MY hands (power from various 16V plants ranging from 110 to 140-ish wheel, abuse ranging from high speed track days and even harsher mountain runs) the chassis (233K as of this writing) has become rather flexy.

The solution Part 1 - Upper Hoop:

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Custom rear hoop built from 1.5" tubing, tied into the chassis in four lower points and bolted to the factory basket handle at the upper seatbelt anchor points.

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Down bars are bent outwards to increase rear seat room - yes the rear seat will remain and will still flip up/down for trunk access.

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This should reduct a lot of the chassis taco and quite a bit of the torsional flex, but we are not finished yet.

The next stage will be under the pan...stay tuned for part two!
Ask and you shall receive...

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The plastic trim between the seat and the trim panels will be notched to fit around the down bars, no mods to the rear seat needed at all.

Marc and Scott of Marin Motorsports are doing the work...we've talked about this for the last 5 years or so, ever since I bought them their tubing bender.

They also built the blue E46 race car seen to the right of the Rabbit in some pics - it was being delivered to the owner today.

http://www.marinmotorsports.com/e46test.htm

i can't wait for stage two
thats gonna be THE BEST part...
Last edited by PDX Cabby on Thu Apr 01, 2004 2:59 am, edited 1 time in total.
85 Cab - 1.9L 8v, g-grind, euro dual downs to TT race w/ Borla, VWMS fuel dizzy, 2H tranny with 5th gear swap, TT short shift, FK 60/40, 15" BBS RA, rear disks... begging for boost...
1lowcab
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Post by 1lowcab »

WOW!! lookin good.
If you can't beat them, drop the top and pimp by 'em!

85 Mercedes 500SEL grey market euro
Bunch of GM crap
In need of a VW lol
sixsracing
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Post by sixsracing »

That is just too cool! PDX, you gonna get to drive this when it's all done?
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PDX Cabby
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Post by PDX Cabby »

yeah
he was a lil upset with me for not letting me drive it the last time i was down there :D
85 Cab - 1.9L 8v, g-grind, euro dual downs to TT race w/ Borla, VWMS fuel dizzy, 2H tranny with 5th gear swap, TT short shift, FK 60/40, 15" BBS RA, rear disks... begging for boost...
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Post by ericb49 »

PDX Cabby wrote:yeah
he was a lil upset with me for not letting me drive it the last time i was down there :D
You should be upset with yourself for not insisting :P

The under chassis bracing should be done in the next day or two...those pics will blow you away. :twisted:

FYI here's the updated link for the Marin Motorsports E46 project:
http://www.marinmotorsports.com/e46m3.htm

It's nowhere as extreme as Chris Achilles' Vermont Hillclimb Cab, but few rabbits AT ALL are as extreme as THAT car ;)
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Post by ericb49 »

Here are the under pan braces AKA Part 2a...

From the front...

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From the rear...

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Rear low profile shot...

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Left front base plating showing side rails and front of cross bar...

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Cross bar stitched into inner box rail...

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Cross bar tied into rear pan...

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Right rear showing side tubing, cross and rear beam bar welds...

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...and pan attachment...

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Cross bar looking forward from rear beam...

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And just for Ikey Poo a finished shot of the rear seat trim bit.

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Part 2b will be even better than I imagined...Marc has plans for a bolt in lower stress setup that will tie in to the fore base plates and the front and rear control arm mounts.
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Calimus
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Post by Calimus »

Thats some serious hardware! Mucho props :thumbup:
16' Challenger ScatPack
05' Yamaha FJR1300
02' Honda VTX 1800C
ericb49
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Post by ericb49 »

The front lower stress member is on AKA Part 2B...

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Dash rattle is ALMOST COMPLETELY gone...guess there's only so much you can do with a 20 year old car with 240K miles on the clock.

But the car is friggin tight as a drum.
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Post by Calimus »

Holy crap! Looks like it's awesome for stability, but would make it a massive PITA to basicly do any exaust work. Though I noticed that you took that into consideration and use nice joints and bolts to hold everything in place. Prollie only tacks about 10-15min extra time to remove all the bars. Very nice.
16' Challenger ScatPack
05' Yamaha FJR1300
02' Honda VTX 1800C
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Post by PDX Cabby »

most of its welded together, its just the front that he'll be able to unbolt...

i wouldn't figure exhuast work would be too difficult, its just like having more rear bars in the way... easy to work around... just a need a sawzall... :mrgreen:
85 Cab - 1.9L 8v, g-grind, euro dual downs to TT race w/ Borla, VWMS fuel dizzy, 2H tranny with 5th gear swap, TT short shift, FK 60/40, 15" BBS RA, rear disks... begging for boost...
ericb49
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Post by ericb49 »

did I mention it's tight?

right now I could care less about the exhaust (the mid tube hasn't changed in 5 years and yes a blade or torch and POP it's gone) or the CV boot tear (although it's on my list for ASAP work the smog check comes first)...did I mention

IT'S TIGHT!

PS...the beotch is T O I T !
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